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Devon Z



Member Since: 22 Sep 2019
Location: Brixham, Devon
Posts: 314

England 2005 Range Rover Sport TDV6 HSE Java Black
Leaking diff sorted today

Finally got round to doing the offside rear output shaft seal today, everything came undone, had to undo top and bottom wishbone joints and pull hub and driveshaft out on the handbrake cable. Rest was pretty straight forward.



Can clean the oil off the driveway now.

Steve Steve

2005 2.7 TDV6 HSE, ongoing project.
1998 Volvo V70 R auto FWD, mothballed future project.
1999 BMW Z3 (owned from new) garage queen.

Post #601589 Sat Jul 11 2020 6:42pm
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Devon Z



Member Since: 22 Sep 2019
Location: Brixham, Devon
Posts: 314

England 2005 Range Rover Sport TDV6 HSE Java Black

Can’t catch a break Confused spots of oil on the drive and thought it might be the cam cover again Sad but on investigation it’s the front offside output shaft seal, same part as the rear and replacement seems similar to the rear diff. Job for when I’m off next.

Steve Steve

2005 2.7 TDV6 HSE, ongoing project.
1998 Volvo V70 R auto FWD, mothballed future project.
1999 BMW Z3 (owned from new) garage queen.

Post #602242 Sun Jul 26 2020 3:51pm
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knwatkins



Member Since: 09 Sep 2018
Location: Poole, Dorset
Posts: 1139

United Kingdom 2010 Range Rover Sport 3.0 TDV6 HSE Stornoway Grey

Well done Steve. It never rains but it pours, eh?!

Have you checked your diff breather to make sure it's not blocked?

I'm not sure if you know this, but the original breathers fitted to these were a problem. There was a small foam filter in the end of the breather tube. Over time, the heat from the engine melts the foam and effectively seals the top! When the diff oil then warms up, the pressure builds and the oil is forced past the seals.

Mine was leaking because of this very issue. Not from the shaft seals, but between the two halves of the clamshell.

It's easy to test. Just try and blow through the filter. If you can't, chop the filter off and replace it with the LR replacement part.

Here is the old (left) vs new (right) part from when I did mine...

Click image to enlarge
 Kev

MY2014 L405 RR Vogue SE 4.4 SDV8 in Corris Grey
MY2010 L320 RRS HSE 3.0 TDV6 in Stornoway Grey

Last edited by knwatkins on Sun Jul 26 2020 9:53pm. Edited 1 time in total

Post #602248 Sun Jul 26 2020 4:48pm
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knwatkins



Member Since: 09 Sep 2018
Location: Poole, Dorset
Posts: 1139

United Kingdom 2010 Range Rover Sport 3.0 TDV6 HSE Stornoway Grey

Sorry, I didn't read your post properly - notice it's the rear you have an issue with! Laughing Kev

MY2014 L405 RR Vogue SE 4.4 SDV8 in Corris Grey
MY2010 L320 RRS HSE 3.0 TDV6 in Stornoway Grey

Post #602249 Sun Jul 26 2020 4:50pm
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Devon Z



Member Since: 22 Sep 2019
Location: Brixham, Devon
Posts: 314

England 2005 Range Rover Sport TDV6 HSE Java Black

Thanks Kev, can’t believe I forgot about that! I’ll check it tomorrow. It is the front diff that started leaking, I’ve sorted the rear with a new seal.

Steve Steve

2005 2.7 TDV6 HSE, ongoing project.
1998 Volvo V70 R auto FWD, mothballed future project.
1999 BMW Z3 (owned from new) garage queen.

Post #602254 Sun Jul 26 2020 6:15pm
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knwatkins



Member Since: 09 Sep 2018
Location: Poole, Dorset
Posts: 1139

United Kingdom 2010 Range Rover Sport 3.0 TDV6 HSE Stornoway Grey

No problem. If it is blocked, the part number for the new breather filter is LR019450. It costs about £15 from memory. When you fit the new one, cut the pipe at an angle. This will prevent the right angle of the new filter sealing the top of the pipe. Kev

MY2014 L405 RR Vogue SE 4.4 SDV8 in Corris Grey
MY2010 L320 RRS HSE 3.0 TDV6 in Stornoway Grey

Post #602258 Sun Jul 26 2020 6:24pm
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Devon Z



Member Since: 22 Sep 2019
Location: Brixham, Devon
Posts: 314

England 2005 Range Rover Sport TDV6 HSE Java Black

Thanks for that Kev, I’ve just been to have a quick look and checked the photos on the internet and can’t find it, I’ll have a better look tomorrow.

Steve Steve

2005 2.7 TDV6 HSE, ongoing project.
1998 Volvo V70 R auto FWD, mothballed future project.
1999 BMW Z3 (owned from new) garage queen.

Post #602259 Sun Jul 26 2020 7:07pm
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knwatkins



Member Since: 09 Sep 2018
Location: Poole, Dorset
Posts: 1139

United Kingdom 2010 Range Rover Sport 3.0 TDV6 HSE Stornoway Grey

It should be just by your coolant bottle. If you try and blow down it and you feel the air compressing, it's clear. If not, chop it off and replace Thumbs Up

I found the old thread on the disco site for reference...
https://www.disco3.co.uk/forum/topic92210.html

Here is a link to the LR TSB...
https://www.disco3.co.uk/gallery/albums/us...ctions.pdf Kev

MY2014 L405 RR Vogue SE 4.4 SDV8 in Corris Grey
MY2010 L320 RRS HSE 3.0 TDV6 in Stornoway Grey

Post #602269 Sun Jul 26 2020 9:58pm
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Devon Z



Member Since: 22 Sep 2019
Location: Brixham, Devon
Posts: 314

England 2005 Range Rover Sport TDV6 HSE Java Black

Cheers Kev, well it’s raining here this morning so I’ll try and have a look later if it stops? If it’s not been modified I’ll cut the filter off and see if the leak stops, I’ve got the new seal on order anyway. Steve

2005 2.7 TDV6 HSE, ongoing project.
1998 Volvo V70 R auto FWD, mothballed future project.
1999 BMW Z3 (owned from new) garage queen.

Post #602285 Mon Jul 27 2020 10:17am
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Devon Z



Member Since: 22 Sep 2019
Location: Brixham, Devon
Posts: 314

England 2005 Range Rover Sport TDV6 HSE Java Black

Well I found it hiding behind the AC pipes but couldn’t get any slack on it, all the AC and cooler pipes were fitted on top of it.
In the end I had to remove the grill the remove one of the plastic clips holding this baffle panel



Then managed get some slack to pull it out towards the front of the car.




The cap still twisted on it but when I removed it the filter inside was solid and you couldn’t blow through it


[img]https://www.rrsport.co.uk/gallery/albums/userpics/27505/normal_2BD6A4EE-BEF4-4F47-8618-
415B737E0D8D.jpeg[/img]

I’ve put some rubber tube on it for now to bring the outlet up higher till I get the new filter Steve

2005 2.7 TDV6 HSE, ongoing project.
1998 Volvo V70 R auto FWD, mothballed future project.
1999 BMW Z3 (owned from new) garage queen.

Post #602304 Mon Jul 27 2020 3:08pm
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knwatkins



Member Since: 09 Sep 2018
Location: Poole, Dorset
Posts: 1139

United Kingdom 2010 Range Rover Sport 3.0 TDV6 HSE Stornoway Grey

Thumbs Up well done.

Fingers crossed that will stop the leak (and your headache!)

It's probably worth draining and refilling the diff.

When I did mine, I found that I had lost quite a bit of oil and what was left was bloody horrible. Kev

MY2014 L405 RR Vogue SE 4.4 SDV8 in Corris Grey
MY2010 L320 RRS HSE 3.0 TDV6 in Stornoway Grey

Post #602320 Mon Jul 27 2020 6:52pm
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Devon Z



Member Since: 22 Sep 2019
Location: Brixham, Devon
Posts: 314

England 2005 Range Rover Sport TDV6 HSE Java Black

I had changed the oil in both diffs and transfer box recently but I’ll drain and refill the front again. Steve

2005 2.7 TDV6 HSE, ongoing project.
1998 Volvo V70 R auto FWD, mothballed future project.
1999 BMW Z3 (owned from new) garage queen.

Post #602380 Tue Jul 28 2020 6:45pm
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Devon Z



Member Since: 22 Sep 2019
Location: Brixham, Devon
Posts: 314

England 2005 Range Rover Sport TDV6 HSE Java Black

So far so good, front diff not leaking anymore. Result Smile I didn’t think just fixing the breather would stop the leak. Steve

2005 2.7 TDV6 HSE, ongoing project.
1998 Volvo V70 R auto FWD, mothballed future project.
1999 BMW Z3 (owned from new) garage queen.

Post #602882 Thu Aug 06 2020 7:10pm
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knwatkins



Member Since: 09 Sep 2018
Location: Poole, Dorset
Posts: 1139

United Kingdom 2010 Range Rover Sport 3.0 TDV6 HSE Stornoway Grey

Awesome Thumbs Up Kev

MY2014 L405 RR Vogue SE 4.4 SDV8 in Corris Grey
MY2010 L320 RRS HSE 3.0 TDV6 in Stornoway Grey

Post #602883 Thu Aug 06 2020 7:37pm
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Devon Z



Member Since: 22 Sep 2019
Location: Brixham, Devon
Posts: 314

England 2005 Range Rover Sport TDV6 HSE Java Black

It is Kev Smile to be honest she’s running a dream and fairly fault free at the moment, long may it continue Wink Steve

2005 2.7 TDV6 HSE, ongoing project.
1998 Volvo V70 R auto FWD, mothballed future project.
1999 BMW Z3 (owned from new) garage queen.

Post #602886 Thu Aug 06 2020 7:52pm
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